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For over 30 years, Yutian Silicone has been a trusted manufacturer of LED silicone diffusers and covers for linear lighting systems. Our products are designed to eliminate hotspots, provide soft uniform light, and protect LED strips from dust, moisture, and yellowing.
We offer a complete range: front‑lit and side‑lit diffusers, curved side‑lit profiles, silicone covers for aluminum channels, neon flex strips for signage, and linear extrusion covers for cabinets, wardrobes, and commercial lighting. Every profile is extruded from premium platinum‑cured silicone – UV‑stable, anti‑yellowing, and flexible in extreme temperatures (-40°C to +200°C).
Beyond standard profiles, we support full customization: custom shapes, Pantone colors, and compatible accessories including end caps, mounting clips, and adhesive tape. We also provide free technical advice on LED strip selection (brightness, CCT, CRI) to ensure perfect optical performance.
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| Light transmission (clear) | ≥92% |
|---|---|
| Light transmission (diffused) | ≈65% |
| Water ingress protection | IP66 (resistant to strong water jets) |
| Continuous operating temperature | -40°C to +200°C |
| UV yellowing resistance | 1,000h QUV test, ΔYI < 2 |
| Compatible LED strip width | 4mm – 12mm (most standard strips) |
| Material certifications | RoHS, REACH, FDA (food‑contact grade) |
| Flame rating (optional) | UL94 V‑0 available on request |
Shapes: Any cross‑section, tolerance ±0.1mm. Provide drawing or sample.
Colors: Transparent, milky white, black, or Pantone‑matched.
Surface finish: Glossy, matte, anti‑static, UV coating.
Accessories: Silicone end caps, stainless steel/plastic clips, 3M tape.
Tooling fee: $50 – $250 (deductible from bulk order).
✔ Batch test reports: light transmission, hardness (ASTM D2240)
✔ 1,000h QUV aging test (ASTM G154) – ΔYI < 2
✔ RoHS, REACH, FDA certificates for material safety
✔ IP66 waterproof test video/report available on request
Advantage
ISO 9001 factory with 14 extrusion lines and a 6,800㎡ facility. No middlemen – raw material compounding, extrusion, and accessory production all in‑house.
-40°C to +200°C continuous operation. 10,000h QUV test (ΔE<3) – no yellowing, no cracking. Ideal for indoor/outdoor LED lighting.
No MOQ for standard profiles. Free samples (shipping only). Hundreds of LED diffuser sleeves, neon strips, and covers ready to ship in 2–3 days.
Tooling from $50 to $250 (deductible). Sampling 10–15 days. Match any aluminum channel, any shape – ±0.1mm tolerance.
Supplied with silicone end caps, stainless steel/silicone clips, and double‑sided tape. Complete solution – no need to source from multiple vendors.
Full material compliance. Batch test reports provided. We are a semi‑finished component manufacturer – focus on extrusion quality, not finished luminaire certification.
| Property | Silicone diffuser (platinum‑cured) | PVC diffuser | PU diffuser |
|---|---|---|---|
| Light transmission (clear grade) | ≥92% (stable, no yellowing over time) | Initial ≥85%, but drops rapidly due to yellowing | ≥92% (TPU grade), but yellows faster than silicone |
| Light transmission (diffused grade) | ≈65% (customizable haze) | ≈70% (but uneven, may show spots) | ≈65% (limited formulation options) |
| Temperature range (continuous) | -60°C to +200°C | 0°C to +60°C (hardens below 0°C, softens above 60°C) | -20°C to +80°C |
| Low‑temperature flexibility | Remains flexible down to -60°C, no cracking | Becomes stiff and brittle below -10°C | Flexible down to -20°C, harder below |
| UV / weather resistance | Excellent – 1,000h QUV test, ΔYI<2 | Poor – yellows and cracks within months outdoors | Moderate – requires UV stabilizers |
| Chemical resistance | Resists acids, alkalis, oils, ozone | Poor – swells in solvents, plasticizer migration | Good against oils, moderate against acids |
| Flexibility & recovery | Excellent; low compression set ≤12% | Limited; permanent deformation under stress | Good; high tear strength |
| Safety & certifications | FDA, RoHS, REACH – odorless, non‑toxic | May contain phthalates; not food‑safe | Generally safer than PVC, but may have odor |
| Typical cost (ID 6×OD 9mm) | Higher – $8–20/m | Low – $1–5/m | Medium – $5–12/m |
The customer picked up our brochure at a lighting exhibition, ordered a sample of a standard LED silicone diffuser, and placed his first small order. Satisfied with the quality, he decided to develop his own custom profile.
He sent his initial design. The LED channel walls were too thick, blocking light from reaching the edges. The result: dark shadows on both sides. He insisted on keeping his own LED strip, so we had to solve it through the diffuser.
After thinning the walls, the shadows disappeared – but now LED spots appeared on the surface. The light was too concentrated, showing every single LED chip.
We tried increasing diffusion to hide the spots, but the overall light output became too dim. The customer was frustrated – three rounds, three different problems.
Our engineers realized that simply adjusting wall thickness was not enough. The real solution lay in the silicone material itself. We reformulated the compound, adding optimized diffusion additives to increase light scattering while maintaining high transmittance. After multiple trials, we found the perfect balance: no LED spots, no shadows, and full brightness – all while keeping his original LED strip unchanged.
We also developed matching end caps and mounting clips for his custom profile – a true one‑stop service. We taught him how to make the silicone diffuser dust‑resistant and how to thread long LED strips into long silicone tubes without damage.
He has been a loyal customer for over four years. He shares real‑world needs from his European clients, and together we co‑develop new products. That’s how we grow – not as a vendor, but as a partner.
LED Silicone Diffuser FAQ
“Thank you Yutian for making the greatest and most dependable silicone products maker and supplier
with products that are incredibly strong, remarkably flexible, and simple to use.”
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We also received our purchase quickly and of reliable quality.”
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They helped me with the demands of my silicone tube company. The product has a lot of benefits.”
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One-Stop Silicone Product Solution
As a leading silicone products manufacturer based in China, Yutian offers a diverse range of customized silicone products for various industries. With our state-of-the-art facilities, including 8x40-meter assembly lines, on-site 5S management, and stringent quality control measures, we ensure top-notch production standards.